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Melbourne Airport’s A$500 million baggage system puts an RFID tag on every tote

Melbourne Airport

Melbourne Airport has rebuilt its international baggage hall around a system in which the RFID tag travels with the carrier rather than the suitcase. The airport’s own project page for the A$500 million build says every bag is “electronically paired to the tote it is carried in” and is “tracked throughout the entire system from check-in to takeoff”, and it never uses the word RFID. The mechanism sits in the vendor’s documentation instead. BEUMER Group states that in its Individual Carrier System, “Each carrier accommodates a single bag and has its own unique radio frequency identification (RFID) tag.”

BEUMER Group is a German intralogistics manufacturer that designs, builds and installs airport baggage systems, parcel sortation lines and bulk handling plant. Its Individual Carrier System, sold as CrisBag, replaces open belt conveyors with individual totes running on a track. An individual carrier system is a tote-based transport layer: instead of bags lying loose on a moving belt and being identified at a handful of fixed scanning points, each bag sits in its own numbered vehicle and the vehicle is what the system reads and routes.

Why marrying the bag to the tote changes the tracking problem

BEUMER’s description of the process is that “The bag is loaded into the carrier at the beginning of its journey through the baggage hall and remains on the carrier throughout the screening and sortation processes”, with bag and tote separated only at the end, before loading into transport containers. Once that pairing is made at check-in, the hall no longer needs to re-read a printed or RFID-enabled bag tag that may be creased, tucked under a strap or facing away from an antenna. It reads a tag that is a permanent part of the vehicle, in a known position, at a known height, on every pass. BEUMER claims “100% baggage traceability” on that basis and says tote-level screening is approved by both the TSA in the United States and ECAC in Europe.

Neither the airport nor BEUMER publishes the frequency, band or air interface protocol used by the carrier tags, so that detail is not on the public record and should not be inferred from the application. The terms used in this article are defined in the RFID glossary.

What the A$500 million buys

The headline figure is throughput. Melbourne Airport puts the new system’s capacity at more than 4,000 bags per hour, up from 1,800, for an airport handling more than 1 million international passengers a month and which recorded 1,032,448 international passengers in October 2025, up 5.9 per cent on October 2024. In its corporate media release of 17 November 2025 the airport said the project involved 3.6 km of new baggage lines, the same length as its longest runway. Screening has been replaced at the same time, with the airport describing 3D imagery of all checked bags.

The part that matters operationally is the new dynamic bag store, which holds up to 1,400 bags and automatically releases them to ground handlers when the aircraft is ready to load. An early bag store is a buffer for bags checked in well before their flight; without one, a bag presented hours early has nowhere sensible to sit. Melbourne Airport says the store supports earlier check-in and, in future, anytime check-in. Trade coverage by Future Travel Experience in November 2025 noted that the combination of the tote system and the early bag store is aimed partly at long-haul passengers arriving from regional points, who can then check bags well ahead of departure.

The timeline, as stated and as dated

In the 17 November 2025 media release, Chief of Aviation Jim Parashos said: “This system will more than double our baggage handling capacity when it comes online in March, giving us infrastructure to support future international growth.” That statement was made in November 2025 and the March it refers to is March 2026. Parashos also described the installation work: “Installing 3.6 kilometres of new baggage tracks while maintaining 24/7 operations has been challenging, it’s like doing open heart surgery while running a marathon.”

As of October 2026, the airport’s project page describes the work as nearing completion, and the published go-live date remains the March 2026 one given in that November 2025 release. Melbourne Airport has not issued a separate commissioning announcement confirming the full switch-on, so the state of the handover is attributed here to those two documents rather than asserted. The project forms part of the airport’s T2 Next programme.

Melbourne is not an outlier

Tote-level RFID is becoming the default for large baggage rebuilds rather than an exotic option. RFID News reported on 27 August 2026 that Gerald R. Ford International Airport switched on RFID-tracked tote baggage handling using the same BEUMER approach. BEUMER’s own reference point is Munich Airport Terminal 2, which the company says “currently has a sorting capacity of over 20,000 bags per hour”, with monthly availability above 99.9 per cent and a Left Behind Index of 0.0009 per cent, which it translates to roughly three bags left behind per 315,000 handled weekly. The company also states that ICS moves bags at least five times faster than conveyor systems and doubles throughput on inter-terminal transfers.

The wider industry context is IATA Resolution 753, in force since June 2018, which requires member airlines to track baggage at key handover points including acceptance, loading, transfer and arrival delivery. No source says Resolution 753 drove the Melbourne investment, but it is why item-level custody data is now something airports are expected to produce, and a hall where the carrier is continuously identified produces that data as a by-product of moving bags.

Read more at https://www.melbourneairport.com.au/community/melbourne-airport-s-new-international-baggage-system

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By Matt Houldsworth

Over 3 decades of experience in RFID, High Risk/Value Asset Management, Inspection Systems, Brand Protection Technology, Customer engagement technology, WIP management, Logistics tracking, Digital Product Passports (DPP), and Digital Twinning linked to physical products with RFID. My Veribli Tech Makes Circular Economies Work!